Automated Spray Systems for Steel Mills

The Allen Bradley Automated Spray System is rated to operate in temperatures as low as -50°F, making it well suited for extreme cold environments found in steel mills, mining operations, and outdoor bulk material handling facilities during harsh winter conditions.

Yes. The Remote Controlled Spray System is specifically designed to integrate with a customer's existing PLC infrastructure, allowing seamless coordination with your plant's automation architecture. The Allen Bradley system uses its own dedicated PLC with a 7-inch color touch screen operator interface.

Both the Allen Bradley Automated System and the Remote Controlled System support up to 3 delivery or spray points. Each spray point on the Allen Bradley system can be configured with up to 3 programmable temperature zones, enabling adaptive spray frequency based on real-time temperature changes.

Optional accessories include a custom open aluminum stand, a custom enclosed aluminum stand with a see-through door and latch, a custom bronze spray bar with low pressure brass nozzles, K5 low pressure brass nozzles, a float switch low level light indicator, and 1/2-inch pliable red hose for flexible installation configurations.

The On/Off Timer Control System requires 110–120 VAC, 60 Hz, 15 Amp power with a 10-foot cord. The Allen Bradley Automated Spray System operates on 120 VAC at 15 Amps. Both are standard industrial power configurations compatible with most facility electrical installations.

Automated spray systems eliminate labor-intensive manual application, reduce the risk of over- or under-application, and minimize product waste. Zircon Industries' systems are designed to deliver the precise amount of deicer needed based on temperature conditions, helping facilities cut chemical consumption costs and avoid costly equipment downtime.