Spray Control Systems & Solutions

For Zircon Industries' spray control systems, the mechanism varies by product. The BZM-120AC Manual Sprayer uses an on-demand pump regulated by a 40 PSI pressure sensor and an adjustable timer (0.1 second to 180 hours). The Allen Bradley Automated Spray System uses a PLC, temperature sensors, and belt-motion detection to trigger spraying only when the belt is moving and the temperature reaches a programmed threshold. The ZHP Truck-Mounted Transfer System uses either a compressed-air or 12 VDC diaphragm pump (for trucks under 10,000 gallons) or 120/480 VAC pump options (for larger trucks) to automatically introduce ZHP Water Wetter into water trucks.

Zircon Industries offers three main spray control system types: Automated Deicer Spray Systems (with On/Off Timer Control, Allen Bradley PLC-based, and Remote Controlled variants) for applying Liquid Heat Conveyor Belt Deicer & Ice Preventative; the BZM-120AC Manual Sprayer for manual spray applications; and the ZHP Truck-Mounted Transfer System for introducing ZHP Water Wetter Non-Ionic Surfactant into water trucks for dust control programs.

The Allen Bradley Automated Spray System uses a 7-inch Optix color touchscreen and an Allen Bradley PLC housed in a protected enclosure. It operates on 120 VAC / 15A power, functions in temperatures as low as -50°F, and supports up to 3 fully automated spray points. Each spray point can be programmed with 3 temperature zones. The system initiates spraying at the programmed spray temperature and only activates if the conveyor belt is in motion, ensuring efficient and precise deicer application.

The ZHP Truck-Mounted Transfer System is designed to automate the introduction of ZHP Water Wetter Non-Ionic Surfactant into water trucks for dust control programs. Zircon specifies a ratio of 1 gallon of ZHP Water Wetter per 2,000 gallons of water. For trucks under 10,000 gallons, the system uses compressed-air or 12 VDC motor-driven diaphragm pump options with mounting hardware. For larger water trucks, 120 VAC or 480 VAC pump options are placed at the fill site, making it scalable for operations of varying sizes.

Yes. The Remote Controlled Spray System variant is specifically designed for applications where the customer wants the Liquid Heat delivery system controlled through their existing PLC. It supports up to 3 delivery points and features three-position illuminated selector switches at each delivery point for OFF, REMOTE CYCLE, and MANUAL SPRAY selection. Zircon recommends confirming system layout, controls, and site requirements with their team before specifying this option.

Zircon Industries' spray control systems are engineered for a range of industrial environments, including mining and aggregates, bulk material handling, construction and road maintenance, and industrial manufacturing. Automated deicing systems keep conveyor belts operational in extreme cold, while truck-mounted transfer systems support daily dust control on job sites, haul roads, and unpaved surfaces. PLC-controlled multi-point systems are also suited for large-scale industrial processing and manufacturing facilities.

Zircon Industries states that before storing the BZM-120AC Manual Sprayer at the end of the season, it should be flushed by running clean water through it for 5 minutes. The unit features an adjustable timer settable from 0.1 second to 180 hours and an on-demand pump regulated by a 40 PSI pressure sensor. For complete maintenance guidelines and enclosure specifications, consulting the official product sheet or contacting Zircon Industries directly is recommended.