Spray Control Systems & Solutions

The Allen Bradley Automated Spray System uses a 7-inch Optix color touchscreen, an Allen Bradley PLC, and a protected enclosure. It operates on 120 VAC / 15A, can operate down to -50°F, supports up to 3 fully automated spray points, and allows each spray point to be programmed with 3 temperature zones. Zircon states that the system starts spraying at the programmed spray temperature and sprays only if the belt is in motion.

The Remote Controlled Spray System is designed for applications where the customer wants the Liquid Heat delivery system controlled through their existing PLC. Zircon describes it as supporting up to 3 delivery points, with three-position illuminated selector switches for OFF, REMOTE CYCLE, and MANUAL SPRAY selection at each delivery point. Customers should confirm system layout, controls, and site requirements with Zircon before specifying this option.

Spray control systems are relevant for operations that need controlled deicer or dust control product application. Automated Deicer Spray Systems support Liquid Heat application for conveyor and bulk material handling equipment. The ZHP Truck-Mounted Transfer System supports water-truck dust control programs. Common use cases may include mining, aggregate, cement, steel, recycling, bulk material handling, construction, road maintenance, and large job sites using water trucks.

Power requirements vary by system. The On/Off Timer Control System is listed with 110–120 VAC, 60 Hz, 15A power, and the Allen Bradley Automated Spray System uses 120 VAC / 15A. For the ZHP Truck-Mounted Transfer System, Zircon lists compressed air-operated diaphragm pump and 12 VDC motor-driven diaphragm pump options for trucks under 10,000 gallons, plus 120 VAC or 480 VAC pump options for larger water trucks. Verify BZM-120AC electrical requirements from the product sheet before publishing exact amperage.

The ZHP Truck-Mounted Transfer System is designed to simplify the introduction of ZHP Water Wetter into water trucks. Zircon states that 1 gallon of ZHP Water Wetter is added to 2,000 gallons of water. For trucks under 10,000 gallons, Zircon lists compressed-air and 12 VDC pump options with mounting hardware. For trucks over 10,000 gallons, Zircon lists 120 VAC or 480 VAC pump options placed at the fill site.

Zircon states that before the BZM-120AC Manual Sprayer is stored at the end of the season, it should be run with clean water for 5 minutes. The BZM-120AC also includes an adjustable timer that can be set from 0.1 second to 180 hours, and its on-demand pump is regulated by a pressure sensor set at 40 PSI. Verify weight and enclosure details from the product sheet before publishing them.