Grease Spraying Systems

Both automated and manual spray lubrication systems are commonly used in heavy machinery and industrial equipment. Zircon Industries offers the Allen Bradley Automated Spray System, which features PLC control with a 7-inch touchscreen, supports up to 3 spray points, and eliminates human error by delivering precise, programmable lubricant application. For portable or smaller-scale needs, the BZM-120AC Manual Sprayer provides an adjustable timer (0.1 sec to 180 hours), a 40 PSI on-demand pump, and supports up to four spray points.

Spray lubrication is the process of applying a lubricant, such as a dry graphite lubricant or aerosol penetrant, directly to metal surfaces, joints, chains, fasteners, or mechanical components. The correct product depends on the application: dry graphite supports metal-to-metal wear surfaces, while penetrant lubricants help loosen frozen nuts and bolts and support general maintenance.

Yes, spray lubricants are highly effective when matched to the correct application. For example, Zircon's Dry Graphite Lubricant (AAR M971-93 approved) delivers superior graphite coverage in a single pass on railroad components and metal-to-metal wear surfaces. Non-flammable aerosol formulas like De Aqua Lube also provide reliable lubrication while penetrating frozen bolts and preventing rust on tools and machinery.

Zircon Industries offers aerosol spray lubricants such as De Aqua Lube Penetrant Lubricant and Dry Graphite Lubricant (AAR M971-93 approved), as well as automated and manual spray system equipment. The Allen Bradley Automated Spray System supports up to 3 spray points with PLC control, while the BZM-120AC Manual Sprayer is a portable unit with an adjustable timer (0.1 sec to 180 hours) and a 40 PSI on-demand pump supporting up to four spray points.

Spray-applied lubricant products are used across railroad and transit, industrial manufacturing, mining and aggregates, and construction and heavy equipment industries. Dry Graphite Lubricant (AAR M971-93 approved) is especially relevant for railroad switches, couplings, hinges, gaskets, and metal-to-metal wear surfaces. De Aqua Lube supports general maintenance tasks such as loosening frozen nuts and bolts, drying wet electrical systems, and preventing rust.

Yes. Zircon Industries' Allen Bradley Automated Spray System supports up to 3 fully automated spray points and features an Allen Bradley PLC with a 7-inch touchscreen interface for programmable control. Automated spray systems eliminate human error, reduce labor dependency, and deliver precise lubricant or deicer application automatically, keeping operations running in the harshest conditions.

Zircon Industries' spray lubricant products carry several key certifications and compliance designations, including AAR Certified M971-93 (Association of American Railroads approval for the Dry Graphite Lubricant), OSHA Approved Ingredients, and GSA Canadian Compliant status. These certifications make Zircon's products a trusted choice for major North American railroads including CSX, Norfolk Southern, Canadian National, and Canadian Pacific.